In the process of information society and the continuous development of economic globalization, the mold industry development trend is mainly mold products toward larger, more sophisticated, more complex and more rapid economic development. Along with the continuous improvement of product technology content, mold production towards informationization, digitization, no PIC, refinement, automation development; Mold companies toward technology integration, well-equipped, product branding, management informationization, internationalization direction.
To development goals
On the basis of the 2005 national mold production value 60 billion yuan, according to the "11th five-year plan" period the average annual growth rate of 12% ~ 15% and 2010 ~ 2020 annual growth by about 10%, the total target is: according to the average annual growth rate of 12%, about 100 billion yuan in 2010, about 260 billion yuan in 2020. According to the average annual growth rate of 15%, about 120 billion yuan in 2010, about 310 billion yuan in 2020. After a period of "11th five-year plan" to make the mould level in Asia by 2010 advanced level in our country, and after 10 years of efforts, in 2020, reached the international level, make our country not only mould producer, and into the mould manufacturing world powers. In 2010 several specific objectives:
(1) mold accuracy is + / - 0.001 mm; Mold production cycle shortened about 30% than now.
(2) the rate of numerical control machine tool and CAD/CAM technology utility ratio 1 times than now.
Realize the basic information management, (3) backbone enterprises through the ISO9000 quality management system certification, etc.
(4) mold the high level will have improved greatly. Large, sophisticated, complex high technical content, such as the proportion of high-grade mold from about 30% to 40% in 2010 and 2020, more than 50%.
(5) the domestic mold from the current domestic market share of less than 80%, to reach more than 85% in 2010, to reach more than 90% in 2020.
(6) the mold exports to mold export $2010 in 1 billion, 2020 mold export $25 to $3 billion as the goal.
(7) in order to enlarge the variety of mold standard parts, to improve the accuracy and increase production concentration, realize large-scale production. Die standard parts using coverage from the current 45% to 60% in 2010, more than 70% in 2020.
(8) mould commercialization degree from the current 45% to 55% in 2010 and 2020 of around 65%.
Focus on product development
1. Automotive covering parts of die stamping die mold to the 40% of the total. Auto mould mainly for the automotive covering parts, also including for agricultural vehicles, engineering machinery and agricultural machinery matching mould covering parts, its very representative in the stamping die, die are mostly large and medium-sized, complex structure, high technical requirements. Especially for car cover mold, more demanding, it can represent the level of the stamping die. This kind of mold has a certain technical foundation in our country, has for mid-range sedan, but the level is not high, ability is insufficient, now meet rate is only about half. High-grade car covering mould mainly rely on imports, spend hundreds of millions of dollars a year. Automotive covering parts mould level is not high, ability is not enough, long production period has become the bottleneck of auto development, greatly influenced the development models. In the future, high-grade car needed to cover a mold is a top priority. For high-grade cars by 2010 and below the level of automobile covering parts mould can do since the match completely, 2020, in addition to the individual special high-grade car, all car covering parts mould should be the basic domestic form a complete set.
2. Precision stamping die of multistep progressive die and precision punching die represents the development direction of stamping die, precision demands and life is extremely high, mainly for the electronic information industry, automobile, instruments and meters, electrical appliances, etc. These two kinds of mold, has a base in domestic, which has been the introduction of foreign technology and equipment, the products of the individual companies has reached the world level, but the majority of enterprises there is still a large gap, the amount is in short supply, more imports. For vlsi, as the lead foot ancillary road 100 above and below the 0.2 mm gap lead frame, for the accuracy of form a complete set of more than 5 mm precision miniature form a complete set of fittings, for? 1.6 mm below the form a complete set of micro motor iron core and precision mould used for tube and electron gun is the key of the development. For automotive covering parts, and other large and medium-sized stamping of large multistep progressive die are also should focus on developing.
3. Large precision plastic mould and plastic mould accounted for nearly 40% of total mould and and the proportion is rising. Plastic mould for auto and home appliance in the form a complete set of large injection mold, precision encapsulation molds used for integrated circuits, for the electronic information industry and form a complete set of machinery and packaging of multilayer, multi-cavity, material, color precision injection mold, for the new building materials and water-saving agriculture of plastics in extrusion die and line and nozzle mould, etc., although now has a technology base and is developing fast, but the technical level and abroad there is still a large gap, also in short supply, total import hundreds of millions of dollars a year, during the period of "11th five-year plan" should focus on developing.
4. The main mold standard parts Before the domestic existing larger production mold standard parts are mainly die set, guide and push rod ejector sleeve, elastic element, etc., but the quality is poorer, less variety scale. These products not only domestic supporting a large number of need, export prospects is very good also, should continue to develop. Nitrogen cylinder and hot runner components has no formal professional domestic production, mainly rely on imports, should enhance the level, on the basis of the existing standards, and organize large-scale production.
5. Other highly skilled mold or nearly 8% of the total mold die-casting mold, large thin-wall precision die mold high technical content, is difficult. Magnesium alloy die-casting mould and vacuum casting forming mould at present although just started, but good prospects for development, representative. A direction meridian rubber tire mold, including adjustable die technology most difficult. Combined with rapid prototyping technology of some rapid molding technology and corresponding rapid economic mold has the very good development prospect. These high technology of the mould should also focus on developing during the period of "11th five-year plan".
Today, the vigorous development of high and new technology, in order to ensure the mold industry rapid development of high-tech industries, many generic technology in die &mold industry must also to the next level, should constantly develop and application and application of new and high technology actively. The main measures are as follows:
(1) the development with independent intellectual property rights, suitable for China's national conditions, with high levels of mold design, processing and mould enterprise management software, constantly improve the degree of intelligence, integration software, and popularization and application.
Application (2) high speed, high precision machining technology and develop corresponding high speed and high precision processing equipment including high speed and high precision machining and high speed and high precision machining and combined machining, etc. Over the next 15 years or so, China's machine tool industry shall be provided to the mold industry gradually corresponding equipment suitable for high speed and high precision mould processing, be like likely, suggest development with independent intellectual property rights, precision can reach 0.0001 mm high precision mold manufacturing equipment.
(3) rapid prototyping and rapid economic mold manufacturing, improving the application and the further development of new technologies.
(4) to develop and promote the informationization, digital technology. Such as reverse engineering, concurrent engineering, agile manufacturing technology research and development and application; Progressive die including large and high precision and high complexity, high technology content of advanced mould 3 d design and manufacturing technology research and development; Moulding surface including stamping process design system, design system, forming analysis system, mold structure design, stamping mould CAM system and expert consulting system of digital body mold design and manufacturing system development; Die integration, flexible and automatic processing technology and virtual technology, etc.
(5) the new technology of mold manufacturing, the new technology. Mould manufacturing technology of energy saving, material saving, mould heat treatment, thefamily processing and surface processing technology, etc.
(6) the development of high performance die material, seriation and their right to choose.
Measures and policies
Mold is the important foundation of manufacturing equipment, it is "incomparable efficiency amplifier". No high levels of mold, there would be no high levels of industrial products, so mould technology is also becoming an important symbol of a country manufacturing level. Because of the importance of mold and its important position in national economy, therefore since March 1998 the state council issued "the decision of the current industrial policy points", mould industry has always been a high position, the state also gave some to encourage and support policies. With support from the state, although the mold production in China is the world's third, but the overall level is still better than industry lags behind many developed countries, mould industry in our country still childish, mold import and export trade deficit of more than $1 billion a year. With China's entry into the WTO, mold export prospects are getting better, mould industry in China still need to develop faster, to adapt to the development of the situation. Mould industry to develop faster, it need to mobilize all positive factors, need strong support from various aspects, including the support of government departments and their own efforts is most important. Now development of mold industry measures are put forward advice and policy Suggestions are as follows:
(1) to formulate laws and regulations and relevant policies, guide the investment direction advice from Japan in the 60 s and seventy s last century few revitalizing method (rejuvenation measures) formulation and implementation of experience, for our country to the revitalization of mold and other industries, to develop our laws and regulations. With new formulation laws and regulations, adopted the policy of government intervention and economic support, a corresponding policies and measures, in the form of legislation in such aspects as finance, tax, technical support. Given mold products net increment rate is high, the mold enterprise VAT tax 1 times higher than other industrial machinery industry average, so reduce the mold enterprise value-added tax burden, or continue to perform policy returned to after soliciting, or lower value-added tax rates, for example, from 17% to 5% ~ 10%. Encourage investment in the development of mold. For example, the investment mold factory construction funds can counteract the corporate income tax; For mold enterprise introduced the key equipment and raw materials and spare parts required for the production of mould cuts import tariffs to encourage the introduction of new and high technology and its products and so on.
(2) to accelerate the system reform, and strive to adjust industrial structure of the mould industry industrial structure is not reasonable. Mainly displays in the enterprise organization structure, product structure, technological structure and import and export structure, etc. During the period of "11th five-year plan" should be under the guidance of relevant policies, to take active measures to adjust, make gradual rationalization. Encourage specialization, commercialization of production, for example, encourage large, precision, complex, long-life mold and mold standard parts production, encourage the separation of advocate complementary make mold production from affiliated to independence.
(3) the marketing operation, and gradually form a regional more supporting mold production industry chain in the "11th five-year plan" period, on the one hand to support encourage conditional place construction with high level and large capacity of mold production agglomeration base (or mold, mold city park), through the marketing operation, gradually formed a regional supporting mold production chain. On the other hand, suggest taking automobile cover parts die as the main service object, through actively guide, to the existing large power and high levels of enterprise leading regional auto mould manufacturing network. Network is a consortium or strategic alliance, a common technology platform, has close cooperation relations, according to the virtual enterprise operation, is a community of interests. If successful, during 2010 to 2020, but in the industry gradually popularized.
"(4) to cultivate" leading enterprises according to the current development situation at home and abroad, is now the "scale effect" should be mentioned on the agenda. International has built up a lot of output value of more than $100 million a mould enterprise, the biggest mould enterprise has grown into multinational group, the annual output of up to $4 billion (including mold and mold related products). Have a batch of domestic enterprise of annual output value over 100 million yuan. These enterprises to promote the development of mold industry Plays a decisive role. During the period of "11th five-year plan" should be priority for development, with support from the state, be selective in cultivating a batch of "leading enterprise". Hope to be able to in the state plan for this key project on a small amount of mould, become a special national, and the implementation of policy tilt.
(5) strengthen the manufacture-learning-research cooperation, promote the mold industry science and technology development and technology research work suggest that relevant government departments to establish mold development fund, the development of generic technology for mould industry, research and innovation projects, and support for "leading enterprise" as the key. Under the relevant state departments to support, to strengthen the manufacture-learning-research cooperation, promote the mold industry science and technology development and technology research work, to organize the key unit of industry production, division of labor cooperation, joint work, strive for early results, more achievements, enjoy work, and make achievement industrialization, industry to rapidly improve the technical level.
(6) suggest to establish a national mold test center with the continuous development of mould industry, the mould quality inspection work has become more and more urgent, but so far there is no a national testing center in China, the proposal to establish a national testing center.
(7) to strengthen the mold professional work to promote mold standard parts mass production scale, improve the standard of countless cohesion, promote die standard parts using coverage increasing and the continuous development of industry.
(8) to strengthen personnel training, improve the quality of the enterprise Now only shortage has become a large industry development inhibiting factor. Suggestions based on some good industrial city as the center, across the country to establish a high, medium and low level 3 mould technology talented person education enterprise. And make the enterprise through various channels, undertake to the worker training, in order to improve the quality. Advice in state support to set up a training teacher and senior talent as the goal of the national mold technology training center. Positive for the introduction of foreign intelligence. Should actively cultivate mould large market, and strive to improve enterprise management level, promote the mold standard parts on the variety, the level and scale; Build up to adapt to the situation of our country scientific research design, personnel training, and production system, not only to make our country become a mold production power further, should strive to make our country become more mold production power.
